New Product Introduction !
EnDuraSpark Ignition System for Bosch 3-Phase Alternators !
New Electronic Crank-mounted Design !
If you have the EnDuraLast Charging System installed, see EDL-IGN
Comprehensive Color Illustrated Support Documentation
Download - PDF Files;
Quick Start Guide Snapshot of the installation process - 4 pages
Product Info "Must-Read" prior to purchasing - 17 pages
Installation Guide 43 pages; includes complete step-by-step pictures and diagrams along with detailed instruction of the installation, timing, operation and troubleshooting. Compatible ignition coils and spark plugs, spark plugs caps (with resistance values), ignition cables also addressed. Refer to BMW-Cover for distributor cover.
TABLE OF CONTENTS
Description....................................................................1
Features & Benefits.......................................................2-3
Bonus Features............................................................ 3
Model Applicability.........................................................4
Spark Plug Compatibility................................................5
Spark Plug Cap Compatibility.........................................5
Ignition Wire Compatibility..............................................5
Coil Compatibility...........................................................5-6
Specific Compatible & Incompatible Coils......................7
Stock Ignition Points Maintenance................................ 8
Issues with BMW Points Ignitions.................................. 9
Ignition Options for 1970-1980 BMW Airheads..............10
Issues with Options Using the Advance Unit...................11
Issues with Options Eliminating the Advance Unit..........12
FAQ -Frequently Asked Questions and Answers .......13-15
Appendix: Ignition Advance Curves (single & dual plug)...16
EnDuraSpark Electronic Ignition System Kit
BMW R Airhead with Bosch 3-Phase Charging System
Completely replaces BMW Ignition / Canister
Crank-mounted trigger eliminates
o Contact points and mechanical advance (early)
· Two spark advance curves
o BMW - single spark plug
o BMW - twin spark plug
-
Low profile light sensor fits under alternator cover with no cover modifications (usually - some mod may be required on some models to allow alternator cover to clear the crank trigger)
- Crank mounted trigger by-passes worn ignition canisters and timing chains
- More accurate for efficient timing, performance and fuel mileage
- Eliminates points and mechanical advance (1970-1980)
-
Compatible with original Bosch oil-filled ignition coils ( x 2 coil setup) or aftermarket (Dyna, etc)
- Bolts right on and wires up easily – illustrated Instruction Guidelines included
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Designed & manufactured to premium quality specifications for reliability and durability
Electronic Ignition Kit for BMW R Airhead with original Bosch Alternator, includes -
- Electronic module, light optical sensor
Kit also comes with -
- Crank mounted aluminum disc trigger
- Wiring and mounting hardware
- Installation guidelines
Ignition coils not included
Recommendations for Coils
-Bosch Super Coil, 6v x 2 1.5 ohms each - see our website
-Dyna Single Tower Coil DC2-1 x 2 1.5 ohms "Brown"
-Dyna Dual Tower Coils DC1-1 3.0 ohms "Green"
see below charts for more detail....
Model Applicability / Component Compatibility
This EnDuraSpark Electronic Ignition kit is designed for 1970-1980 BMW points–based ignition motorcycles with Bosch 3-Phase Charging Systems.
This kit is designed for both stock single-plugged engines and engines which have been modified to add a second spark plug to each cylinder, “dual-plugged” engines.
The kit can be used on BMW Airheads with exposed points under the front engine cover:
· All /5s (1969-1973 R50/5, R60/5 and R75/5)
· All /6s (1973-1976 R60/6, R75/6, R90/6 and R90S)
· Some /7s (all R60/7, all R75/7, R80/7 and R100/7 up to 1978)
· R100S, R100T, R100RS, R100RT up to 1978
and BMW 1979-1980 Airheads with points in the "bean can":
· 1979 R100S,
· 1979-1980 R80/7, R100S, R100T, R100RS, R100RT
· All R45, R65 up to 1980
· 1980 R80G/S, R100, R100CS
This kit does not work with /2 or any other pre /5 BMW model.
BMW models after 1981 had electronic ignition with high energy spark coils.
Euro MotoElectrics has a different kit for these models.
Component Compatibility
Spark Plug Compatibility
The EnDuraSpark Electronic ignition should be used with stock spark plugs, stock ignition wires, and stock ignition caps. For spark plugs, this means non-resistor plugs. Bosch has phased out their original non-resistor W5DC, W6DC and W7DC spark plugs and replaced them with WR5DC, WR6DC and WR7DC plugs, respectively. These are resistor plugs not compatible for this application. Currently, Bosch non-resistor spark plugs can only be purchased at BMW motorcycle dealers.
Spark Plug Cap Compatibility
The EnDuraSpark Electronic ignition is compatible with the OEM stock 1K Bosch, 1.2K Beru, and 5K Bosch spark plug caps that originally came on the motorcycle. It is also compatible with any 1K or 5K aftermarket spark plug caps such as the NGK LB01FP, LB05FP or LB05EP.
Ignition Wire Compatibility
The EnDuraSpark Electronic ignition is compatible with the OEM stock ignition wires that were originally outfitted on BMW Airheads. These are Hypalon covered, stranded copper core, non-resistor ignition wires with a resistance of about 2 ohms per foot. The ignition is also compatible with Hypalon or silicon insulated stranded copper aftermarket wires, such as that manufactured by Accel, Belden, and Packard.
It is important that copper core wires are used, not the carbon powder center ones normally sold at auto parts stores.
Coil Compatibility
The EnDuraSpark Electronic ignition is compatible with all stock BMW ignition coils used on models using points and condensers. Specifically, the EnDuraSpark can be used with ignition coils that have a primary resistance seen by the electronics between 2 -3 ohms. Since both stock Airheads and dual-plugged Airheads use two coils wired in series, each of these coils needs a primary resistance of 1 to 1.5 ohms.
The EME ignition is NOT compatible with conventional electronic ignition coils, which typically have a primary resistance of around .7 ohms. These coils will fry the EnDuraSpark ignition. The older black Bosch coils and the newer electronic black Bosch coils look almost the same – except the electronic ignition coils (which can’t be used) have a small yellow lightning icon on them.
Battery Compatibility
The EnDuraSpark ignition system is NOT compatible with lithium iron batteries as supplied by Shorai.
The optimal replacement coils available for use with the EnDuraSpark Electronic Ignition are the Bosch 6V 1.5 ohm “Super” coils, part # BO-Coil/6Vx2 available from Euro MotoElectrics.
Specific Compatible & Incompatible Coils
|
Single Plugged Engine using 2 Coils wired in Series (stock configuration) |
|
Compatible Coils |
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Stock BMW points & condenser coils from 1970-1980 |
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Black coil BMW #: 12 13 1 351 584 Bosch part #: 0 221 100 022 (/5) |
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Black coil BMW #: 12 13 1 243 452 Bosch part #: 0 221 101 003 (/6, /7, early 100) |
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Black coil BMW #: 12 13 1 244 142 & 02-21 100 028 (R80RT, R100/T, CS, RS, RT) |
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Bosch Super “Blue” 6V single tower coil (NLA) |
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Bosch Super 6V single tower coil , Brazilian "silver" (EME part # BO-Coil/6Vx2)
|
|
Incompatible Coils |
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Any coil from any 1981+ BMW motorcycle, including all Oilheads, Airheads, K-bikes Any coil from a stock BMW transistorized ignition. |
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Single -Plugged Engine using a Single Two Tower Aftermarket Coil |
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Compatible Coils |
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Accel 140403S 3.0 ohm dual-tower coil |
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Dyna Dual-tower DC1-1: 3.0 ohms "Green"
|
|
Incompatible Coils |
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Accel 140404S .7 ohm dual-tower coil |
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Dyna Single-tower DC9-4: .7 ohm "blue" |
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Dyna Single-tower DC10-1: 5.0 ohms "black" |
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Dual -Plugged Engine using Two, Two Tower Aftermarket Coils in Series |
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Compatible Coils |
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Dyna Dual-tower DC2-1: 1.5 ohms (2 in package) "brown" |
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Dyna Dual-tower DC5-1: 1.5 ohms (1 in package) "brown"
|
|
Incompatible Coils |
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Accel 140404S .7 ohms dual-tower coil |
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Dyna Dual-tower DC9-1: .7 ohms "blue" |
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Dyna Dual-tower DC4-1: 2.2 ohms "gray" |
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Dyna Dual-tower DC1-1 & DC6-1: 3.0 ohms "green" |
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Dyna Dual-tower DC7 & & DC8-1: 5.0 ohms "black" |
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Dyna Four-tower DC9-2: .7 ohms |
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Dual -Plugged Engine using Two, Two Tower Aftermarket Coils in Parallel |
|
Compatible Coils |
|
None !
|
|
Incompatible Coils |
|
Accel 140403S .7 ohms dual-tower coil |
|
Dyna Dual-tower DC1-1 & DC6-1: 3.0 ohms "green" |
|
Dyna Dual-tower DC7 & & DC8-1: 5.0 ohms "black" |
Quick Start Guide Snapshot of the installation process - 4 pages
Product Info "Must-Read" prior to purchasing - 17 pages
Installation Guide 43 pages; includes complete step-by-step pictures and diagrams along with detailed instruction of the installation, timing, operation and troubleshooting. Compatible ignition coils and spark plugs, spark plugs caps (with resistance values), ignition cables also addressed. Refer to BMW-Cover for distributor cover.
This kit Part # EDL-BOIGN is for fitment over the Bosch Alternator frame.
If you have the EnDuraLast Charging System installed, see EDL-IGN